What is the ION Autoplan?

ION Autoplan is a smart scheduling engine built for high-mix, fast-moving factories. It automatically prioritizes builds, assigns resources, and replans as conditions change — powered by real-time, data-backed insights with minimal manual input. Each completed build feeds the next, compounding efficiency across every cycle.

SEE HOW IT WORKS

Level Up Your MRP

Traditional MRP data goes stale fast. Autoplan flips the script by working backward from delivery dates, recalculating needs in real time to keep you on schedule and within budget.

Why Teams Choose ION Autoplan

Boost Throughput

Spot bottlenecks in real time and unblock flow before capacity is lost.

Know the Critical Path

See true start-to-finish durations with dependencies, resources, and buffers included.

Promise (and Hit) Ship Dates

Lock in realistic completion and delivery targets you can confidently share with customers.

Plan Orders Without Micromanagement

Trust a live system of record instead of chasing spreadsheets or ad-hoc updates.

Stay Ahead of Change

One-click rerun of MRP reshuffles schedules as inventory, labor, or priorities shift.

Right Parts, Right Build, Every Time

Dynamic allocation assigns components to highest-priority work — even after kits are pulled.

How ION Autoplan Delivers the Goods

Data-Backed Factory Scheduler

Auto-generates timelines respecting inventory, machine availability, and labor capacity.

Critical-Path Engine

Calculates true lead time, identifies the task most likely to delay delivery for focused fixes.

Order Creation on Autopilot

Validates mBOMs, lead times, and demand, then schedules new work orders and launches kitting automatically.

Dynamic Allocation

Reassigns scarce parts to top-priority builds from prototype through scale for max output.

Continuous Re-Planning

Instantly recomputes schedules when conditions change — no manual rescheduling needed.

Live Production Status

Displays completion %, remaining hours, and blockers so everyone sees the same trusted snapshot.

One Platform, Built for the Modern Factory

ION Factory OS is part of a scalable, connected platform designed for complex manufacturing. You start with what you need and expand as you grow.

Why Manufacturers Choose ION

  • Modular and scalable
  • Real-time execution and planning
  • Unified data model
  • Fast implementation
  • Built for the factory floor

Integrate Seamlessly With Your Stack

Your systems shouldn’t slow you down. ION connects effortlessly to your ERP, PLM, and productivity tools using native integrations or open APIs.

Popular integrations include

and more

Trusted by the Most Innovative Manufacturers

From space to robotics, defense to energy, teams building the future rely on ION to keep production moving.

Laura Overly

President, Phase Four

ION saved our core team 50 % of the time they typically spend creating, collaborating on, and releasing manufacturing procedures.

View Customer Stories

Ready to Connect Your Factory?

See how ION can drive measurable results in weeks, not months.

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